Product Description
| Model NO. | 08B\10B\12B\16B |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the factors that affect roller chain lifespan?
The lifespan of a roller chain can be influenced by several factors. Here’s a detailed answer to the question:
1. Load Capacity: The load capacity of a roller chain refers to its ability to handle the applied load without experiencing excessive stress or deformation. Using a roller chain that is properly sized and rated for the specific application’s load requirements is crucial for ensuring a longer lifespan.
2. Lubrication: Proper lubrication is essential for reducing friction and wear in a roller chain. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear. On the other hand, over-lubrication can attract contaminants and contribute to chain wear. Regular and proper lubrication based on the manufacturer’s recommendations is necessary to maximize chain lifespan.
3. Alignment: Proper alignment between the sprockets and the roller chain is critical for smooth operation and reduced wear. Misalignment can cause the chain to rub against the sprocket teeth, leading to increased friction and premature wear. Regular inspection and adjustment of the sprocket alignment can help extend the chain’s lifespan.
4. Environmental Conditions: The operating environment can have a significant impact on the lifespan of a roller chain. Factors such as temperature extremes, moisture, dust, chemicals, and abrasive contaminants can accelerate wear and corrosion. Using appropriate chain coatings, seals, and regular cleaning can help protect the chain and extend its lifespan.
5. Maintenance: Regular maintenance practices, including inspection, lubrication, and adjustment, are crucial for maximizing the lifespan of a roller chain. Periodic inspection for wear, damaged links, or other issues allows for timely replacement or repair, preventing further damage and potential chain failure.
6. Material Quality: The quality of the roller chain material affects its durability and resistance to wear. High-quality materials, such as alloy steel, with proper heat treatment and surface hardening, can enhance the chain’s strength and resistance to fatigue and wear.
7. Operational Conditions: The operating conditions, including speed, shock loads, and cycle frequency, can impact the chain’s lifespan. Excessive speeds, sudden changes in loads, or frequent starts and stops can put additional stress on the chain, leading to accelerated wear and potential failure.
By considering these factors and implementing proper maintenance and operating practices, the lifespan of a roller chain can be optimized, ensuring reliable and efficient performance over an extended period.
What are the differences between standard and specialty roller chains?
Standard roller chains refer to chains that are commonly used in a wide range of applications and are readily available from chain manufacturers. These chains typically have standard dimensions, including pitch, roller diameter, and pin diameter, and are made from materials such as carbon steel, stainless steel, or nickel-plated steel. Standard roller chains are suitable for most general-purpose applications that require moderate strength and durability.
Specialty roller chains, on the other hand, are designed for specific applications that require unique features or properties. These chains may have non-standard dimensions or be made from specialized materials such as high-strength alloys or plastic. Specialty roller chains can be used in a variety of industries, including food processing, automotive, and aerospace. Examples of specialty roller chains include corrosion-resistant chains, high-temperature chains, and chains with special attachments for conveying specific products or materials.
Overall, the main differences between standard and specialty roller chains are their intended applications and the unique features that they offer. Standard roller chains are suitable for most general-purpose applications, while specialty roller chains are tailored to specific applications that require special properties or features.
What materials are roller chains typically made of?
Roller chains are typically made from various materials, each offering unique properties and advantages. Here’s a detailed answer to the question:
1. Carbon Steel: Carbon steel is the most common material used for roller chains. It provides good strength, durability, and wear resistance. Carbon steel chains are suitable for a wide range of applications and offer a cost-effective solution.
2. Stainless Steel: Stainless steel roller chains are chosen for their excellent corrosion resistance. They are ideal for applications where exposure to moisture, chemicals, or high humidity is expected. Stainless steel chains are commonly used in food processing, pharmaceutical, and outdoor applications.
3. Alloy Steel: Alloy steel roller chains are designed to withstand high loads and offer superior strength and durability. They are commonly used in heavy-duty applications, such as construction equipment, agricultural machinery, and mining equipment.
4. Nickel-Plated Steel: Nickel-plated roller chains provide an added layer of corrosion resistance. The nickel plating helps protect the chain against rust and provides a smooth surface, reducing friction and wear. These chains are often used in applications where both corrosion resistance and aesthetic appearance are important.
5. Plastic: In certain applications, plastic roller chains are used for their lightweight, non-corrosive, and low-noise properties. Plastic chains are commonly found in industries such as packaging, electronics, and conveyors.
6. Coatings: Some roller chains may also have specialized coatings to enhance their performance. Examples include zinc plating for improved corrosion resistance, lubricant coatings for reduced friction, or specialized coatings for specific applications.
The choice of material for a roller chain depends on factors such as the application requirements, operating conditions, load capacity, corrosion resistance, and budget. It’s important to consider these factors and consult with roller chain manufacturers to select the most suitable material for your specific application.
editor by CX 2023-10-18
China Custom Factory Direct Supply Roller Chain for Conveyor
Product Description
Factory Direct Supply Roller Chain For Conveyor
Stainless Steel Roller Chains,Stainless Steel Conveyor chain, Stainless steel chainn for bottle conveyor line which is used on bottle filling conveyor lines, other standard ss chain or special ss chains (SS304 chain, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all available
We have many OEM chain factory customer from Europe and our conveyor chains quality is similar to the A quality in the world.
We are professional supplier of chains
1) Chain NO. : 08A to 48A, 04B to 48B
2) Any special requirements about pins, attachments, and plates can be meet.
3) Color available: natural, yellow, blue, and so on
We are the leading top Chinese chain manufacturer, and are specializing in various high quality Agricultural Chain. We comply with
DIN, ANSI, or ISO standard as per customer’s request.
We can also supply chain as below:
1. Roller chains with straight side plate (A series) ;08A to 48A
2. Roller chains with straight side plate (B series) :04B to 48B
3. Short pitch conveyor chain with attachments : O8A to 16B with attachment
4. Conveyor chain with special attachments (A series) : C08A-1 to C32A-3
5. Conveyor chain with special attachments (B series) : C08B-1 to C32B-3
6. Conveyor chain with special attachments : A1,K1,WK1,WK2,WA1,WA2
7. Short pitch conveyor chain with extended pins :40HP,50HP,60HP,80HP.
8.Conveyor chain with special extended pins
9.Double pitch conveyor chains
10. Double pitch conveyor chain with attachments
11.Double pitch conveyor chain with special attachments
12.Double pitch conveyor chain with extended pins
13. Double plus chains
14. Lumber conveyor chain & attachments
15. Sharp top chains
16. Roller chain with vulcanised elastomer profiles
17.Roller chain with U type attachments
18.Roller chain with plastic attachments
19. Plastic chains
20. Roller chain with plastic rollers
21.Various conveyor chains
22. Conveyor chains(M series)
23. Conveyor chain with attachments(M series)
24. Conveyor chains(MT series)
25. Hollow pin conveyor chains(MC series)
26. Conveyor chains(FV series)
27. Conveyor chain with attachments(FV series)
28. Conveyor chains(FVT series)
29. Hollow pin conveyor chains(FVC series)
30. Non-standard hollow pin conveyor chains
31. Conveyor chains(Z series)
32. Conveyor chain with attachments(Z series)
33. Conveyor chains(ZE series)
34. Hollow pin conveyor chains(ZC series)
35. Conveyor chains
36. Conveyor chain with attachments
37.Steel chains for sewage disposal
38. Special conveyor chains
39. Universal movement conveyor chains
40.Conveyor chains for hoisting
41.Welded conveyor chains
42. Roller chains for textile machinery
43.Roller chains for folio transport(Gripper)
44. Support chains
45. 78PF1 conveyor chains
46. Conveyor chains for paper mill
47. Conveyor chains for metal decorating system
48.To top chain-curved movement
49.Double flex chains
50. Hollow pin chains
51. Engineering bush chains
52.Engineering bush chain with attachments
53. Escalator step-chains
54. Conveyor chains for steel mill
55. Scraper conveyor chains
56. Welded steel chains
57.Welded steel chain with attachments
58. Steel pintle chain
59. Steel pintle chain with attachments
60. Conveyor chains for fibreboard equipment
61. Conveyor chains for crawler asphalt paver
62. Palm oil chains
63. Sugar chains
64. Flat-top conveyor chains
|
Product Name |
MW Steel Transmission Industrial Lifting Overhead Conveyor Roller Chain |
|
Size |
A series |
|
Pitch |
4.7625-76.2mm |
|
Material |
Carbon steel/stainless steel(SS304,SS316) |
|
Colour |
Nature |
|
Standard |
ISO DIN GB ANSI |
|
Length |
Standard length 1.524M/box or 10 feet/box |
HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of chains.
Due to our CZPT in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.
Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.
Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.
Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Polishing |
| Material: | Steel |
| Type: | Roller Chain |
| Transport Package: | Standard Sea Worthy Package |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle variable speed applications?
Roller chains are well-suited for variable speed applications due to their inherent design characteristics. Here’s a detailed answer to the question:
1. Speed Range: Roller chains can accommodate a wide range of speeds, making them suitable for variable speed applications. The speed of the driven sprocket can be adjusted, and the chain will adapt to the changing speed requirements.
2. Smooth Power Transmission: Roller chains provide smooth and consistent power transmission even at varying speeds. The engagement between the chain and the sprockets remains constant, ensuring reliable power transfer without slippage or loss of efficiency.
3. Tension Adjustment: In variable speed applications, the tension of the roller chain may need to be adjusted to maintain optimal performance. Proper tension ensures proper engagement with the sprockets and prevents excessive wear or elongation of the chain.
4. Lubrication: Adequate lubrication is crucial for roller chains in variable speed applications. Lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the chain’s lifespan. Depending on the speed range and operating conditions, the appropriate lubrication method and frequency should be determined.
5. Chain Selection: Selecting the right type and size of roller chain is important for variable speed applications. Different chain designs and materials may have specific speed limitations or performance characteristics. Consulting the manufacturer’s specifications and recommendations can help ensure the chain’s compatibility with the required speed range.
6. System Design Considerations: When designing variable speed applications with roller chains, factors such as sprocket sizes, drive ratios, and load requirements should be carefully considered. Proper sizing and alignment of the sprockets, as well as selecting the appropriate chain pitch, can contribute to the smooth operation and longevity of the system.
It’s important to note that proper maintenance, including regular inspection, lubrication, and tension adjustment, is essential for roller chains in variable speed applications. Monitoring the chain’s condition and addressing any signs of wear or damage promptly will help ensure safe and reliable operation.
What are the differences between standard and specialty roller chains?
Standard roller chains refer to chains that are commonly used in a wide range of applications and are readily available from chain manufacturers. These chains typically have standard dimensions, including pitch, roller diameter, and pin diameter, and are made from materials such as carbon steel, stainless steel, or nickel-plated steel. Standard roller chains are suitable for most general-purpose applications that require moderate strength and durability.
Specialty roller chains, on the other hand, are designed for specific applications that require unique features or properties. These chains may have non-standard dimensions or be made from specialized materials such as high-strength alloys or plastic. Specialty roller chains can be used in a variety of industries, including food processing, automotive, and aerospace. Examples of specialty roller chains include corrosion-resistant chains, high-temperature chains, and chains with special attachments for conveying specific products or materials.
Overall, the main differences between standard and specialty roller chains are their intended applications and the unique features that they offer. Standard roller chains are suitable for most general-purpose applications, while specialty roller chains are tailored to specific applications that require special properties or features.
What are the best practices for maintaining roller chains?
Maintaining roller chains is crucial for their optimal performance, longevity, and reliability. Here are some best practices for maintaining roller chains:
1. Regular Lubrication: Proper lubrication is essential for reducing friction, preventing wear, and extending the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the chain, ensuring it reaches the inner rollers and bushings.
2. Cleanliness: Keep the roller chain clean and free from contaminants such as dirt, debris, and excess lubricant. Regularly inspect and clean the chain to remove any build-up that can contribute to wear and performance issues.
3. Tension Adjustment: Monitor the chain tension regularly and make adjustments as needed to ensure it remains within the manufacturer’s recommended range. Proper tension reduces stress on the chain and sprockets, minimizing wear and improving performance.
4. Alignment: Check the alignment of the sprockets to ensure they are properly aligned. Misaligned sprockets can cause uneven wear and premature failure of the chain. Adjust or replace the sprockets as necessary to maintain proper alignment.
5. Inspection: Regularly inspect the roller chain for signs of wear, damage, or elongation. Look for loose or damaged links, excessive wear on the sprocket teeth, or signs of fatigue. Replace any worn or damaged components promptly to prevent further damage and ensure safe operation.
6. Environmental Considerations: Consider the operating environment and take necessary precautions. In corrosive or high-temperature environments, use appropriate coatings or materials that offer resistance to corrosion and heat. In dirty or abrasive environments, install guards or shields to protect the chain from debris.
7. Training and Documentation: Provide proper training to maintenance personnel on roller chain maintenance and inspection procedures. Keep records of maintenance activities, including lubrication schedules, tension adjustments, and component replacements. This documentation helps track maintenance history and identifies patterns or potential issues.
8. Periodic Replacement: Despite regular maintenance, roller chains will eventually wear out. Establish a replacement schedule based on the chain’s expected lifespan and operating conditions. Replace the chain when it exhibits excessive wear, elongation, or signs of fatigue to prevent sudden failures.
By following these best practices, you can optimize the performance, lifespan, and reliability of roller chains, reducing downtime and ensuring the smooth operation of your machinery or equipment.
editor by CX 2023-09-11
China factory Cotton Combine Harvester Agricultural Machine Driving Transmission Standard Conveyor Roller Chain
Product Description
Product Description
| Item Name | Agricultural Roller Chains | Model | Standard |
| Row | / | Application | Machinery Parts |
| Suiface Treament | netural/sand-blasted/shot-peening | Certification | ISO, ANSI, DIN, BS |
| Packing | Packaged in boxes and wooden cases, or packaged in reels and then on pallets | Port | Any sea port or airport in china |
Agricultural chains, also known as farm machinery chains, are specifically designed for use in
agricultural equipment and machinery. These chains are used to transmit power from the tractor
to various attachments, such as plows, cultivators, and harvesters.
Agricultural chains are made from high-quality materials that are resistant to wear and corrosion.
They are designed to withstand the harsh conditions of the farm, including exposure to dirt, dust,
and debris. These chains are available in a variety of sizes and configurations to fit different
types of farm machinery.
In addition to their strength and durability, agricultural chains are also designed to provide smooth
and efficient power transmission. This helps to increase the productivity of the equipment and
reduce downtime for maintenance and repairs.
Overall, agricultural chains play a critical role in the operation of farm machinery, ensuring that
farmers can efficiently and effectively carry out their work.
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Contact us
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle |
| Surface Treatment: | Netural/Sand-Blasted/Shot-Peening |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 3.45/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a roller chain in conveyor systems?
Roller chains offer numerous advantages when used in conveyor systems, making them a popular choice for material handling applications. Here’s a detailed answer to the question:
1. High Strength and Load Capacity: Roller chains are designed to withstand heavy loads and provide reliable power transmission in conveyor systems. They have excellent load-carrying capacity and can handle substantial weights, making them suitable for conveying bulk materials or heavy objects.
2. Smooth and Efficient Operation: Roller chains offer smooth and efficient operation in conveyor systems. The rollers on the chain engage with the sprockets, reducing friction and allowing the chain to move smoothly along the conveyor. This ensures efficient material transfer and minimizes energy consumption.
3. Wide Range of Sizes and Configurations: Roller chains are available in various sizes and configurations to accommodate different conveyor system designs and load requirements. This versatility allows for customization and ensures compatibility with different conveyor types, such as flat-top, slat, or apron conveyors.
4. Adaptability to Harsh Environments: Roller chains are capable of operating in harsh environments typically encountered in conveyor systems. They can withstand dust, dirt, moisture, and temperature variations, making them suitable for both indoor and outdoor applications. Additionally, roller chains can be made from corrosion-resistant materials or coated to enhance their durability in corrosive or abrasive environments.
5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace in conveyor systems. Regular lubrication and inspection help extend the chain’s lifespan and prevent premature wear. If necessary, individual chain links or sections can be replaced without replacing the entire chain, minimizing downtime and maintenance costs.
6. Cost-Effectiveness: Roller chains are cost-effective compared to alternative conveyor systems. They offer a balance between performance, durability, and affordability, making them a cost-efficient choice for various industrial applications.
Overall, using a roller chain in conveyor systems provides high load capacity, smooth operation, adaptability to harsh environments, ease of maintenance, and cost-effectiveness. These benefits make roller chains an excellent choice for efficient material handling and transportation in industries such as manufacturing, distribution, logistics, and warehousing.
What are the benefits of using a roller chain in material handling systems?
Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.
2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.
3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.
4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.
When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.
What safety precautions should be taken when working with roller chains?
Working with roller chains requires following specific safety precautions to ensure the well-being of operators and prevent accidents. Here is a detailed answer to the question:
1. Personal protective equipment (PPE): Operators should wear appropriate PPE, including safety goggles, gloves, and protective clothing, to protect themselves from potential hazards such as flying debris, oil splashes, or pinch points.
2. Training and knowledge: Operators should receive proper training on the safe operation and maintenance of roller chains. They should be familiar with the equipment’s components, functions, and potential hazards associated with chain handling, tensioning, and lubrication.
3. Lockout/tagout procedures: Before performing any maintenance or repair work on machinery equipped with roller chains, proper lockout/tagout procedures should be followed to isolate and de-energize the equipment. This ensures that unexpected startup or movement of the chain does not occur, reducing the risk of accidents.
4. Inspection and maintenance: Regular inspection and maintenance of roller chains are essential to identify any signs of wear, damage, or misalignment. Operators should follow the manufacturer’s guidelines for inspection intervals and perform necessary maintenance tasks, such as lubrication, tension adjustment, and sprocket alignment, to keep the chain in optimal condition.
5. Proper tensioning: Maintaining the correct tension in the roller chain is crucial for its safe and efficient operation. Overly tight or loose chains can lead to excessive stress, premature wear, and potential chain failure. Operators should adhere to the recommended tensioning guidelines provided by the manufacturer.
6. Guarding and barriers: Installing appropriate guarding and barriers around roller chain assemblies can help prevent accidental contact with moving parts. This includes the use of chain guards, covers, or enclosures to minimize the risk of entanglement or injury.
7. Cleanliness and housekeeping: Keeping the work area clean and free from debris, oil spills, or other potential hazards is important to maintain a safe working environment. Regular cleaning of the roller chain and surrounding equipment helps prevent contamination, improves performance, and reduces the risk of slips and falls.
8. Risk assessment: Before working with roller chains, it is essential to conduct a thorough risk assessment to identify potential hazards and implement appropriate control measures. This includes evaluating factors such as load capacity, speed, environmental conditions, and specific requirements for the application.
By following these safety precautions, operators can minimize the risk of accidents and ensure the safe operation of machinery equipped with roller chains.
editor by CX 2023-09-07
China Good quality High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
Product Description
High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
Product Description
1. Material: Stainless steel / Alloy steel / Made to order
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
3. Chain Type: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect.
4. Application: Chains is a very important industry parts, The many industry will be use chain. For examples Sugar mill ,Steel mill,Cement mill, Palm oil mill and more. thus the chain is industrial family main member.
5. “PLW” Company Purpose : Powering Your Business Worldswide. Driving the word and future.
| Product name | High Quality Motorcycle Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard) |
| Chain Type | 1. Driving Chain (roller chain, Heavy Duty Cranked-Link,Bushing Chains etc) |
| 2. Conveyor Chain( Double Pitch chains,,MT & MC Series etc) | |
| 3. Hollow Pin Chain | |
| 4. Palm Oil Chain | |
| 5. Sugar Mill Chain | |
| 6. Welded Steel Chain | |
| 7. Rubber Glove Chain | |
| Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO Standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, Best Service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
View more products,please click here…
Company Profile
| Material: | Steel or Stainless Steel etc |
|---|---|
| Structure: | Chain |
| Surface Treatment: | Shot Peening, Blackening, Oxygenation, Polishing, |
| Chain Size: | All of The Chain |
| Feature: | Fire Resistant, Heat Resistant |
| Transport Package: | Plastic Bag+Box+Plywood Case |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are roller chains suitable for high-speed applications?
Roller chains are commonly used in a wide range of applications, including high-speed applications. Here’s a detailed answer to the question:
1. Robust Design: Roller chains are designed to withstand high-speed operation. They are constructed using high-quality materials and undergo precision manufacturing processes to ensure strength, durability, and reliability. The design includes features such as hardened pins, solid rollers, and precision bushings, which contribute to their ability to handle high speeds.
2. Efficient Power Transmission: Roller chains provide efficient power transmission at high speeds. The smooth engagement between the chain and the sprockets allows for minimal energy loss, ensuring effective transfer of power from the driving sprocket to the driven sprocket. This is particularly important in high-speed applications where efficiency is crucial.
3. Lubrication and Heat Dissipation: Proper lubrication is essential for the smooth operation of roller chains at high speeds. Lubrication reduces friction and heat generation, which can occur during high-speed operation. The lubricant helps to minimize wear, reduce noise, and dissipate heat, ensuring the chain operates within its optimal temperature range.
4. Dynamic Balance: Roller chains are designed to maintain dynamic balance during high-speed rotation. The symmetrical design and uniform weight distribution of the chain links and rollers help minimize vibration and reduce the risk of chain jump or derailment. This promotes stable and reliable performance, even at high speeds.
It is important to select the appropriate type and size of roller chain for a specific high-speed application, considering factors such as the required load capacity, speed, environmental conditions, and lubrication requirements. Regular maintenance, including proper lubrication, tension adjustment, and inspection of the chain and sprockets, is also crucial to ensure safe and reliable operation at high speeds.
Can roller chains be used for power transmission in industrial equipment?
Yes, roller chains are widely used for power transmission in various industrial equipment and machinery. Here’s a detailed answer to the question:
1. Versatility: Roller chains are known for their versatility and can be used in a wide range of industrial applications. They are commonly employed in machinery such as conveyors, agitators, mixers, hoists, elevators, packaging equipment, material handling systems, and many other types of industrial equipment.
2. Power Transmission: Roller chains excel in transmitting power from one rotating shaft to another. They can efficiently transfer high torque and handle heavy loads, making them suitable for demanding industrial applications where power transmission is required.
3. Load Capacity: Roller chains are designed to withstand significant loads and provide reliable power transmission. They are available in various sizes and strengths, allowing for customization based on the specific load requirements of the industrial equipment.
4. Durability: Roller chains are built to be durable and withstand harsh operating conditions typically encountered in industrial environments. They are constructed using high-quality materials and undergo heat treatment processes to enhance their strength and resistance to wear, fatigue, and elongation.
5. Efficiency: Roller chains offer high transmission efficiency due to their positive engagement with the sprockets. The rollers on the chain engage with the sprocket teeth, minimizing slippage and ensuring reliable power transfer. This results in efficient operation and optimized performance of industrial equipment.
6. Easy Maintenance: Roller chains are relatively easy to maintain, especially when compared to other power transmission systems. Proper lubrication and periodic inspection are essential to ensure smooth operation and extend the chain’s lifespan. Regular maintenance routines can be implemented to keep the chains in optimal condition and minimize downtime.
7. Cost-Effectiveness: Roller chains are generally cost-effective compared to alternative power transmission methods. They offer a balance between performance, durability, and affordability, making them a popular choice for power transmission in industrial equipment.
In summary, roller chains are well-suited for power transmission in industrial equipment due to their versatility, load capacity, durability, efficiency, ease of maintenance, and cost-effectiveness. When selecting roller chains for industrial applications, it’s important to consider factors such as load requirements, speed, environmental conditions, and compatibility with the specific equipment to ensure optimal performance and longevity.
How do you properly lubricate a roller chain?
Proper lubrication is crucial for the performance and longevity of a roller chain. Here’s a detailed answer to the question:
1. Clean the Chain: Before lubricating the roller chain, ensure that it is clean and free from dirt, debris, and old lubricant. Use a suitable cleaning agent or solvent to remove any contaminants.
2. Select the Right Lubricant: Choose a high-quality lubricant specifically designed for roller chains. Consider factors such as the operating conditions, load capacity, speed, and temperature range when selecting the lubricant. Consult the manufacturer’s recommendations for the appropriate lubricant type and viscosity.
3. Apply the Lubricant: Apply the lubricant evenly to the entire length of the roller chain. You can use a lubrication system, brush, or spray applicator for effective coverage. Ensure that the lubricant penetrates between the rollers and bushings, as well as the pins and inner plates.
4. Remove Excess Lubricant: After applying the lubricant, remove any excess oil or grease from the chain. Excessive lubrication can attract dirt and debris, leading to accelerated wear and chain failure. Wipe off any excess lubricant using a clean cloth.
5. Reapply Lubricant Regularly: Roller chains require regular lubrication to maintain optimal performance. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations. In general, lubrication should be done at regular intervals or when the chain shows signs of dryness or wear.
6. Monitor and Inspect: Regularly monitor the condition of the lubricated roller chain. Look for any signs of wear, rust, or inadequate lubrication. If necessary, reapply the lubricant or adjust the lubrication frequency based on the chain’s performance and operating conditions.
Proper lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the life of the roller chain. Following the manufacturer’s recommendations and best practices for lubrication will help maintain the chain’s performance and prevent premature failure.
editor by CX 2023-08-23
China Professional Factory Direct Supply Roller Chain for Conveyor
Product Description
Factory Direct Supply Roller Chain For Conveyor
Stainless Steel Roller Chains,Stainless Steel Conveyor chain, Stainless steel chainn for bottle conveyor line which is used on bottle filling conveyor lines, other standard ss chain or special ss chains (SS304 chain, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all available
We have many OEM chain factory customer from Europe and our conveyor chains quality is similar to the A quality in the world.
We are professional supplier of chains
1) Chain NO. : 08A to 48A, 04B to 48B
2) Any special requirements about pins, attachments, and plates can be meet.
3) Color available: natural, yellow, blue, and so on
We are the leading top Chinese chain manufacturer, and are specializing in various high quality Agricultural Chain. We comply with
DIN, ANSI, or ISO standard as per customer’s request.
We can also supply chain as below:
1. Roller chains with straight side plate (A series) ;08A to 48A
2. Roller chains with straight side plate (B series) :04B to 48B
3. Short pitch conveyor chain with attachments : O8A to 16B with attachment
4. Conveyor chain with special attachments (A series) : C08A-1 to C32A-3
5. Conveyor chain with special attachments (B series) : C08B-1 to C32B-3
6. Conveyor chain with special attachments : A1,K1,WK1,WK2,WA1,WA2
7. Short pitch conveyor chain with extended pins :40HP,50HP,60HP,80HP.
8.Conveyor chain with special extended pins
9.Double pitch conveyor chains
10. Double pitch conveyor chain with attachments
11.Double pitch conveyor chain with special attachments
12.Double pitch conveyor chain with extended pins
13. Double plus chains
14. Lumber conveyor chain & attachments
15. Sharp top chains
16. Roller chain with vulcanised elastomer profiles
17.Roller chain with U type attachments
18.Roller chain with plastic attachments
19. Plastic chains
20. Roller chain with plastic rollers
21.Various conveyor chains
22. Conveyor chains(M series)
23. Conveyor chain with attachments(M series)
24. Conveyor chains(MT series)
25. Hollow pin conveyor chains(MC series)
26. Conveyor chains(FV series)
27. Conveyor chain with attachments(FV series)
28. Conveyor chains(FVT series)
29. Hollow pin conveyor chains(FVC series)
30. Non-standard hollow pin conveyor chains
31. Conveyor chains(Z series)
32. Conveyor chain with attachments(Z series)
33. Conveyor chains(ZE series)
34. Hollow pin conveyor chains(ZC series)
35. Conveyor chains
36. Conveyor chain with attachments
37.Steel chains for sewage disposal
38. Special conveyor chains
39. Universal movement conveyor chains
40.Conveyor chains for hoisting
41.Welded conveyor chains
42. Roller chains for textile machinery
43.Roller chains for folio transport(Gripper)
44. Support chains
45. 78PF1 conveyor chains
46. Conveyor chains for paper mill
47. Conveyor chains for metal decorating system
48.To top chain-curved movement
49.Double flex chains
50. Hollow pin chains
51. Engineering bush chains
52.Engineering bush chain with attachments
53. Escalator step-chains
54. Conveyor chains for steel mill
55. Scraper conveyor chains
56. Welded steel chains
57.Welded steel chain with attachments
58. Steel pintle chain
59. Steel pintle chain with attachments
60. Conveyor chains for fibreboard equipment
61. Conveyor chains for crawler asphalt paver
62. Palm oil chains
63. Sugar chains
64. Flat-top conveyor chains
|
Product Name |
MW Steel Transmission Industrial Lifting Overhead Conveyor Roller Chain |
|
Size |
A series |
|
Pitch |
4.7625-76.2mm |
|
Material |
Carbon steel/stainless steel(SS304,SS316) |
|
Colour |
Nature |
|
Standard |
ISO DIN GB ANSI |
|
Length |
Standard length 1.524M/box or 10 feet/box |
HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of chains.
Due to our CZPT in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.
Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.
Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.
Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Polishing |
| Material: | Steel |
| Type: | Roller Chain |
| Transport Package: | Standard Sea Worthy Package |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any special considerations for installing roller chains?
Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:
1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.
2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.
3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.
4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.
5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.
6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.
7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.
8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.
By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.
Can roller chains be used for power transmission in agricultural vehicles?
Yes, roller chains are commonly used for power transmission in agricultural vehicles. These vehicles often require reliable and robust power transmission systems to handle the demanding tasks in agricultural operations. Roller chains offer several advantages that make them suitable for such applications. Here’s a detailed answer to the question:
1. High Strength and Durability: Agricultural vehicles operate in rugged environments and encounter heavy loads. Roller chains are known for their high strength and durability, allowing them to withstand the demanding conditions found in agricultural settings. They can handle the power transmission requirements of vehicles used for tasks like plowing, tilling, harvesting, and hauling.
2. Wide Range of Speeds: Agricultural vehicles often operate at various speeds depending on the task at hand. Roller chains can accommodate a wide range of speeds, allowing them to efficiently transmit power even during speed variations. They can handle both low-speed applications, such as crawling through fields, and higher-speed applications, such as transporting crops.
3. Adaptability to Misalignment: Agricultural vehicles may encounter uneven terrain and experience misalignment between the driving and driven components. Roller chains can tolerate a certain degree of misalignment, allowing them to function effectively even in challenging conditions. However, proper alignment should still be maintained to optimize chain performance and longevity.
4. Resistance to Contaminants: Agricultural environments often involve dust, dirt, and debris. Roller chains are designed to operate in such conditions and have inherent resistance to contaminants. They can continue to function reliably even in dusty or dirty environments, reducing the need for frequent cleaning and maintenance.
5. Easy Installation and Maintenance: Roller chains are relatively simple to install and maintain in agricultural vehicles. They can be easily adjusted for proper tension and replaced when necessary. Routine lubrication and inspection help ensure smooth operation and extend the chain’s lifespan.
It’s important to consider the specific requirements of the agricultural vehicle and select the appropriate roller chain based on factors like load capacity, speed range, and environmental conditions. Regular inspection, lubrication, and proper tensioning are essential to ensure optimal performance and longevity of the roller chain in agricultural applications.
editor by CX 2023-08-09
China factory Standard industrial transmission Conveyor Chains for Steel Mill c2060h roller chain
Product Description
Conveyor Chains For Steel Mill:
Chain No.: P500, P500F1, P650, P625, P1000
Pitch: 500mm, 650mm, 625mm, 1000mm.
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff
Why choose us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc. In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CZPT receipt of your detailed requirements.
We look CZPT to receiving your enquires soon.
| Usage: | Transportation Chain |
|---|---|
| Material: | Carbon Steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Heat Resistant |
| Color: | Solid Color |
| Made Style: | Manufacture and OEM |
| Customization: |
Available
| Customized Request |
|---|
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by CX 2023-06-05
China Professional ISO16949: 2009 Approved Professional factory made industrial conveyor standard chain roller chain sprocket
Product Description
ISO16949: 2009 Approved Industrial Chain
Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
1. Industrial Chain Parts
2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing
3. Certificate
4. Company Information
HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program.
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
“We are always serving our customers with our best products.”
| Usage: | Conveyor Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
editor by CX 2023-05-16
China best Factory Direct Sales OEM Agricultural Industrial Transmission Conveyor Roller Chain with Great quality
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ProductDescription
ProductParameters
| Regular | GB,ISO,ANSI,DIN |
| StandardAandstandardBprecisionrollerchain,conveyorchain | |
| specialchainwithaccessories,weldingchain,leafcZheJiang dsprocket | |
| 40,fifty,60,eighty,100,one hundred twenty,one hundred forty,160,180,200,240 | |
| C40,C50,C60,C80,C100,C120,C140,C160 | |
| 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A | |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A | |
| Foodprocessing,pharmaceuticalandchemicalindustries,electronics,equipment | |
| householdappliances,automotivemanufacturing,metallurgy,sewagetreatment | |
| Series | Aseries,Bseries |
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FAQ
1.AreyoumanufacturerortradeCompany?
Wearea factoryfoundedin1997withtradeteamforinternationalservice.
two.Whattermsofpaymentyouusuallyuse?
T/T30%depositand70%againstdocument,WesternUnion,L/Catsight
3.Whatisyourleadtimeforyourgoods?
Normally35daysafterconfirmedorder.30dayscouldbeavailableinlowseasonforsomeitems(duringMaytoJuly),and45daysduringnewyearandhotseason( JantoMarch).
four.Samples
Forcustomerswhoneedsampleconfirmationbeforeordering,pleasebearinmindthatthefollowingpolicywillbeadopted:
1)AllsamplesarefreeofchargewiththemaximumvaluenotexceedingUSD100.
two)Thecouriercostforthefirst-timesamplesendingwillbechargedforbytheconsignee.Wewillsendthesampleswithfreighttobecollected.SopleaseinformyouraccountwithFedEx,UPS,DHLorTNTsothatwecanproceedpromptly.
3)Thefirst-timecouriercostwillbetotallydeductedfromthecontractvalueofthetrialcooperation.
4) OEM/ODMarebothavailable.
What is a push chain?
A drive chain is a wheeled gadget that transmits power from one gear to one more. The generate chain is typically an oval ring close to a corner or worm gear. On the other hand, idler pulleys do not transmit electricity and are not utilized to go the chain. In some situations, generate chains can be used with idler pulleys to transportation objects. This permits the push chain to get well some power from the 2nd gear.
conveyor chain
There are several varieties of conveyor chains to choose from. 1 sort is a closed joint chain. It is made up of the barrel and connecting rod, manufactured from a single casting and warmth-taken care of for substantial strength and longevity. Conveyor chains generally have lower running speeds and are usually manufactured of malleable iron. An additional kind of chain is the electricity transmission chain, which is utilized to transmit mechanical energy. They function productive lubrication and are more powerful than conventional conveyor chains.
Roller chain pitches can selection from half an inch to a third of an inch. They are obtainable in steel and nickel-plated metal. They can be employed with inline or staggered rollers and can be designed with distinct pitch stages. They can also have bushings amongst the chainplates or gaps in between the tooth to boost their maximum spacing. When selecting a conveyor chain, bear in mind to correctly lubricate bearing surfaces to lessen energy absorption, use, and corrosion. Mineral oils of medium viscosity are ideal for standard functioning temperatures. SAE 20W50 is suitable. Manufacturers also offer self-lubricating chains.
Conveyor chains are utilized in a lot of industries. The automotive business has usually utilized these chains for bulk transport. Their reliability and reduced value make them an excellent selection for a selection of purposes. CZPT Chains delivers stainless metal and CZPT conveyor chains to fulfill your unique requirements. If you happen to be in the industry for a new conveyor, do not neglect to store all around. CZPT Chain can help you find the ideal one particular.
The normal push version consists of an ASME/ANSI roller chain wrapped close to a pushed sprocket. It can also be configured for variable rpm. The gear ratio amongst the two areas establishes the reduction or increase in velocity. In some cases, remedy chains can be employed. Roller chains are much more effective. Then, there are remedies for each instances. There are numerous kinds of conveyor chains to select from.
Conveyor chain pitch also plays an essential function in overall performance. The scaled-down the pitch of the chain, the quicker it spins. On the other hand, a scaled-down pitch will need a lot more enamel on the sprocket, which indicates more links will be engaged for the duration of the motion. This smaller sized articulation angle also creates smoother motion. It also reduces vibration. Therefore, CZPT Chains can be reliable for a prolonged time.
roller chain
The efficiency of a travel chain is dependent on how effectively it is managed and lubricated. Cautious attention to element is necessary when selecting a roller chain, which is one of the most crucial components in a travel chain. Its correct lubrication and assembly will significantly impact its put on existence. Listed here are some crucial ideas to comply with when buying a roller chain:
The size of the push chain should be selected according to the sprockets employed. The huge sprocket must have at the very least 25 tooth, and the small sprocket need to have much less enamel. The pitch of a drive chain is the contact angle in between the chain and the sprocket. The more compact the sprocket, the smaller the make contact with angle of the two elements. Greater sprockets are much better, but scaled-down sprockets have to by no means have less tooth.
When purchasing a roller chain, be sure to consider the optimum speed of the little sprocket. This will decide how significantly lubrication you require. Diverse lubrication techniques have different specifications. Guide lubrication limitations how many feet for every moment the generate chain can run, although oil bath lubrication can get you up to 1100 ft/min. The only way to maximize push chain pace is to buy a pump lubrication program.
When you have the appropriate length, you can decide if you want a new 1. To do this you have to move the axis to evaluate the size. After the size is identified, the generate chain ought to be eliminated from the sprocket and calculated employing the ANSI specified measuring load. You must also stick to protection suggestions when measuring your chain. If you want to maximize the existence of your travel chain, be positive to comply with these guidelines.
Yet another crucial consideration is the kind of surroundings you run in. For applications that need to have to stay away from rubbing metal rails, it is best to use a roller chain that can withstand a clean indoor setting. Though roller chains are typically more durable, they should be stored correctly to stay away from corrosion. If you treatment about the atmosphere, think about opting for double chain. Its sturdiness and low maintenance costs will make it a beneficial investment decision in your company.
shut pivot
Shut-finish pivot generate chains are utilised in a range of purposes. They are acknowledged for their toughness, higher strength, and lengthy existence. They are available in a range of grades, which includes grade 400, grade 600, and quality 800 pivots, which can endure the substantial forces needed for particular applications. Enclosed pivot chains can be employed to elevate, pull, convey and transfer heavy masses.
Class four hundred shut-conclude pivot chain attributes one-piece solid offset url construction. Metal pins connect each url and are prevented from rotating by head stops. This design and style allows the pin to join inside the barrel with no breaking. This kind of chain is the most frequently used and has the optimum toughness. In addition to getting very resilient, it provides extended-long lasting overall performance and easy procedure.
Yet another shut-finish pivot conveyor chain drive is referred to as a electrical power push chain. These chains consist of barrels and links used to transmit rotation from one shaft to an additional. The barrels of the closed-stop pivot chains are created of metal, which allows them to run effortlessly on the sprockets. Block push chains are utilised for minimal-speed applications, but they can be noisy when the chain is in contact with the sprockets.
The enclosed pivot push chain has rollers on the two ends to decrease wear. These chains are normally made of metal and can be utilised in locations where high-speed energy transmission is essential. They are also available in large-responsibility variations. Unlike other kinds of chains, steel pivot chains are made for a selection of programs. They are appropriate for hefty-duty apps and their open barrel layout makes it possible for for minimal make contact with with the pins in the barrel and the root of the sprocket.
Linear chain
CZPT is an critical portion of linear drive technological innovation. This variety of chain is capable of delivering actual energy in restricted spaces. Generally, hundreds are moved by pulling or pushing. CZPT can execute both kinds of movements. They can press and pull extra masses. This variety of chain can also be wound and saved in the journal. It is a well-known option for small machine instruments and a lot of other employs.
Not like classic mechanical chains, CZPT uses a thrust-pull method to go large objects. It is a rigid locking design and style that helps prevent kinking and makes it possible for the chain to transmit pressure with out bending. The CZPT is an excellent decision for transferring huge loads and is notably functional in electricity transmission. However, CZPT is more expensive than traditional push chain alternatives.
The service lifestyle of a linear chain is dependent on its design, material sort and size. You may possibly want to acquire a great quality chain, but it is not essential in all cases. Whilst superior top quality can increase the daily life of the chain, it could not be essential for reduced-speed drives or really gentle shock loads. If you might be not working with large-velocity shock loads, you almost certainly will not want functions like oil reservoirs or bushing grooves.
The measurement of the generate sprocket can have a main effect on the overall existence of the linear chain. It establishes how fast the chain can go and how considerably horsepower it can make. An 11-tooth chain will strike about half its rated pace, but only about 30 % of its rated horsepower. You can increase the daily life of your linear chain by deciding on a travel sprocket with a higher number of tooth. It is ideal to select a generate sprocket with a high variety of teeth, but make confident the quantity of enamel is even. This will make certain that your chain use is evenly dispersed.
China wholesaler 232b Factory Supply Industry Steel Double Pitch Drive Conveyor Roller Chain with Free Design Custom
Solution Description
Solution Description
Merchandise Parameters
| Common | GB, ISO, ANSI, DIN |
| Type | Normal A and common B precision roller chain, conveyor chain |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,sixty,80,100,a hundred and twenty,one hundred forty,160,one hundred eighty,two hundred,240 |
| C40,C50,C60,C80,C100,C120,C140,C160 | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, equipment |
| family appliances, automotive producing, metallurgy, sewage remedy | |
| Collection | A series,B series |
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FAQ
one. Are you company or trade Company?
We are a factory founded in 1997 with trade group for worldwide service.
2. What phrases of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your direct time for your goods?
Generally 35 times after confirmed buy. thirty days could be available in reduced time for some products (in the course of May possibly to July), and forty five days for the duration of new 12 months and hot period ( Jan to March).
4. Samples
For buyers who require sample confirmation prior to purchasing, you should bear in brain that the pursuing plan will be adopted:
1) All samples are totally free of charge with the optimum worth not exceeding USD 100.
2) The courier cost for the very first-time sample sending will be charged for by the consignee. We will deliver the samples with freight to be gathered. So make sure you advise your account with FedEx, UPS, DHL or TNT so that we can continue immediately.
3) The first-time courier value will be completely deducted from the deal worth of the trial cooperation.
4) OEM/ODM are equally available.
Roller Chain Fundamentals
Prior to choosing the proper roller chain for your equipment, it is required to learn some principles. Find out about sprockets, tensile toughness, pitch, and width. Study this write-up to discover more. It will support you make an knowledgeable decision. Acquiring the appropriate item is vital, but it really is not constantly as basic as selecting a model identify. You need to decide on a firm that supports its merchandise and supplies excellent support.
Roller sprocket
If you are arranging to acquire roller sprockets for your application, you need to very first search at the various sorts obtainable. Sprockets accessible for one-strand roller chains are made by Boston Steel – Variety B sprockets are drilled to dimensions. They are obtainable in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch measurements.
The diameter of the sprocket is crucial when selecting the correct sprocket for your software. Using a caliper to evaluate the diameter of a toothless plate is a great way to figure out the precise dimension of the sprocket. A caliper is the diameter of a plate with out tooth. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Yet another variety of sprocket is the steel break up sprocket, which is split in diameter. This sort is easy to set up and remove, and is held jointly by bolts in the hub. Usually, split sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The break up sprockets are created with 1 pointing towards the ceiling and the other two parallel to the ground.
When buying for sprockets, it is important to don’t forget that they are created especially for a specific chain. All chains are manufactured to certain standards. In the United States, the most typical common is ANSI. The chain pitch is the length in between the heart of each pin and the middle of the up coming pin. In the US, the common is always measured in eight-inch intervals.
In addition to sprocket dimension, sprocket pitch and the area area also influence chain life. Unlike belt sprockets, which are made of cast steel, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The more challenging the tooth, the for a longer time the chain will last.
Roller chain pitch
The pitch of a roller chain is the length among the sprocket and the pin. The scaled-down the thread pitch, the more compact the bushing use. Generally talking, the smaller sized the pitch, the more time the lifestyle of the chain. For greatest overall performance and longest life, makers advocate a bare minimum chain pitch of 2% to 3%. Chain pitch is crucial to guarantee proper efficiency, and the manufacturer recommends that you exchange the chain when it reaches 2% to 3% of normal.
To establish the appropriate chain pitch for a distinct chain, 1st establish the sprocket size and pitch. Pitch is the distance in between pin centers, calculated in 1/8 inch increments. The pin diameter of the chain is also essential. If you’re not certain about the pin diameter of your chain, measure a number of backlinks to get a very good typical reading through. Alternatively, use a caliper to measure the inside of diameter of the sprocket and rely the quantity of tooth.
When sizing a sprocket, measure the chain between the gears with a caliper and evaluate it to the measurements on the chain dimension chart. Make positive you have checked all the specs and checked the appropriate chain pitch. Then, choose the right chain pitch for your wants. This is a crucial action in picking the correct chain. So get the proper pitch for your roller chain. Appropriate pitch will help make sure greatest overall performance and safety.
To identify a particular sort of roller chain, evaluate its tensile toughness. This signifies the volume of load the chain can face up to ahead of breaking. One more key parameter to contemplate is tiredness toughness. Chains with high exhaustion power are a lot more resistant to rust and wear than chains with minimal tiredness toughness. The figures on the proper in the normal numbering represent standard or gentle responsibility chains, although the numbers on the remaining symbolize the pitch of large-responsibility chains.
Double pitch roller chains are a variant of one pitch chains. They are made in accordance to ISO 606 and satisfy the exact same expectations as one pitch chains. They are primarily used in purposes with decrease specifications for velocity and electricity transmission. The plates of double pitch roller chains are also more time than single pitch chains. The double pitch push series is also utilized for elevator and long conveyor drives. There are a few primary varieties of roller chains: single-pitch chains, double-pitch carriers, and oversized rollers.
Roller chain width
When purchasing a roller chain, one of the 1st selections you must make is its width. To make this perseverance, you need to evaluate the general width of the chain, the diameter, and the width of each and every roller. You must also know the peak and thickness of the board. After having these measurements, you can commence purchasing for the perfect roller chain. But ahead of you get a new chain, it’s crucial to know what to count on from the chain alone.
There are many various types of roller chains. These chains are available for ANSI and metric measurements. They arrive in solitary-stranded and double-stranded variants. They are normally utilised for power transmission. Other kinds contain agricultural, automotive, conveyor, multi-strand, and 4-strand chains. These charts also consist of a chart so you can simply see the actual measurement you need. Outlined under are some of the benefits of buying a roller chain.
Roller diameter and pin diameter are critical elements in selecting the right chain width. The width of the chain is the nearest binary portion of 5/8 of an inch. It must be at least 50 % the thickness of the sprocket, and the plate thickness is one-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the doing work load and equipment speed.
The outer hyperlinks of the roller chain are called pin links. These pins are inserted into the bushings of the adjacent roller backlinks. They are held in location by cotter pins. Pin backlinks are usually pressed into the pins of hefty-duty chains. These pins are employed to keep the rollers in spot. Even so, these pin chains can reduce the power rating of roller chains by up to twenty%.
The ANSI 29.1 Metal Chain Specification specifies a minimal pitch in inches and supreme toughness of 12,five hundred x pitch in inches. At the same time, the O-ring chain tremendously reduces put on thanks to its lubricating effect. O-ring and X-ring chains have a lubricant injected by vacuum when riveting the chain together. Transmission chains are tested and ruled by standards bodies this kind of as ANSI. In 2011, the American Modern society of Mechanical Engineers designed a regular for precision electrical power transmission chains.
Roller chain tensile energy
One particular of the most important indicators of roller chain energy is tensile energy. This measurement refers to the amount of load the chain can stand up to prior to breaking. Another measure, referred to as tiredness toughness, refers to the optimum load a chain can face up to before it breaks. The energy of a roller chain depends on its dimensions, the top quality of the metal utilized in its design, and the warmth treatment method. There are also variances in the types of shot peening employed to treat metal, pitch holes, and url plates.
When deciding on a roller chain, the workload is crucial. This is the maximum load the chain can withstand just before exhaustion failure happens. This measurement is critical since it aids figure out the type of load applied to the chain. When deciding which roller chain to acquire, be confident to think about the mechanical kind and preferred strength. Then, make confident it meets energy and load-carrying ability specifications.
The supreme tensile toughness of a roller chain is primarily based on the manufacturer’s suggested optimum tensile energy. Nevertheless, the true tensile strength might be greater or decrease than this benefit. The doing work load limit of a roller chain can also be calculated by multiplying the chain diameter by the quality. The operating load restrict of a chain is the highest pressure it can withstand just before breaking. This worth is normally expressed in factors.
The optimum tensile energy of roller chains may differ by chain variety. The single-strand hefty chain has thick side plates for increased shock hundreds. One strand heavy-obligation roller chains, also acknowledged as “bushing” roller chains, are also accessible. Double-stranded heavy chains are structurally similar, but they have two levels of steel connected by pins that are virtually two times as strong as normal roller chains.
The tensile strength of a one-strand roller chain is approximately 500 tons. In comparison, a one-chain blockchain has a tensile strength of 900. The tensile toughness of the two is similar, and it is not advised to pick one or the other. Though steel and titanium chains are considered the strongest materials for roller chains, these supplies are not magnetic.